Luoyang Anjing Intelligence Equipment are a global leader in high-temperature electric furnaces
5L Vacuum Atmosphere Melting Furnace
PRODUCT PARAMETERS
Description
5L Vacuum Atmosphere Fusing Furnace | High-Temperature Vacuum Melting Furnace | Atmosphere-Protected Fusing Electric Furnace
The 5L vacuum atmosphere Melting Furnace is a high-performance melting device specifically designed for high-temperature melting, atmosphere protection, and vacuum environment material experiments. The equipment adopts a double-layer air-cooled vacuum-sealed structure, equipped with a 5L high-purity alumina crucible and an intelligent programmable temperature control system, enabling stable processing of high-temperature fusing, glass melting, ceramic materials, and special materials.
This equipment supports vacuum and various protective atmospheres, adopts a top-feed and bottom-discharge structure, and is equipped with a heated hopper and an air-cooled discharge system.
Product Features (Vacuum Melting Furnace)
- 5L Capacity, High-Purity Alumina Crucible
This vacuum atmosphere frit furnace has a 5L capacity. The crucible is made of high-purity alumina (99.9%), which is high-temperature resistant, corrosion-resistant, and does not contaminate materials. It is suitable for melting high-purity glass frit, frit, and enamel glaze.
- Top-Loading, Bottom-Outlet, Air-Cooled Outlet
The crucible has a top-loading and bottom-discharging design with a 6mm discharge port diameter. It is equipped with an air-cooling system to allow the melt to flow out smoothly, facilitating the preparation and casting of glass molten blocks.
- Heated Feeding Bin, Preheating Feeding
The feeding bin is designed for 5L and has a heating function (up to 400℃) for preheating materials. The bottom of the bin is designed with a DN80 valve and water-cooled piping, enabling continuous operation of feeding-preheating-melting, improving production efficiency.
- Vacuum-Sealed Structure, Vacuum Degree -0.098MPa
The electric furnace body adopts a vacuum-sealed structure and is equipped with a two-stage direct-drive rotary vane vacuum pump, achieving a vacuum level of -0.098MPa. The furnace lining steel plate is 6-20mm thick, double-sided welded, and can withstand a positive pressure of 0.2MPa, meeting the process requirements of vacuum melting and atmosphere protection.
- Water-Cooled Components: Furnace Top
The furnace top is equipped with water cooling, effectively protecting the seals and electrical components, and extending the equipment’s service life.
| Temperature | 1200℃ |
| Crucible Volume | 5L |
| Crucible Material | High purity alumina (99.9%) |
| Crucible Loading/Unloading Method | Top loading and bottom unloading |
| Discharge Port | Diameter 6mm with air cooling |
| Loading/Unloading | Top loading, bottom unloading |
| Feeding Hopper | 5L feeding hopper with heating up to 400℃, DN80 valve and water cooling pipe at bottom |
| Power Supply AC | 380V |
| Maximum Operating Temperature | 1250℃ |
| Long-term Operating Temperature | 1200℃ |
| Control Range | 100 to 1600℃ |
| Temperature Measuring Element | Type K thermocouple, measuring range 0-1350℃ |
| Heating Element Installation Location | Vertically installed around the furnace chamber |
| Temperature Control Accuracy | ±1℃ (integrated circuit control, no overshoot) |
| Furnace Temperature Uniformity | ±1℃ (depending on chamber size; multi-point control for larger chambers) |
| Heating Rate | Freely adjustable: max 15℃/min, min 1℃/h |
| Heating Element | Imported U-shaped silicon carbide rods |
| Furnace Body | CNC machined, polished, ground, pickled, phosphated, powder coated, high-temperature baked. Novel appearance, oxidation/acid/alkali/corrosion/high temperature resistant, easy to clean |
| Furnace Body Structure | Air-cooled double-layer structure, vacuum sealed. Effective water/air cooled guide baffles enable overall cold air circulation, preventing high-temperature oxidation of heating element conductive strips |
| Bottom Door Opening Method | 180° axial side opening, handwheel locking seal |
| Furnace Shell Temperature | <45℃ during long-term continuous operation |
| Water Cooling Location | Furnace chamber top |
| Vacuum Pump | Two-stage direct rotary vane vacuum pump |
| Vacuum Level | -0.098MPa |
| Pressure Resistance | Furnace chamber steel plate 6-20mm thick, double-sided welding, positive pressure resistance 0.2MPa |
| Gas Inlet/Outlet | Inlet: 4 at lower side, 1 at top feeding port; Outlet: 1 at top DN20; Stainless steel valves on gas piping |
| Pressure Detection | One dual-indicator pointer pressure gauge (positive/negative); One dual-indicator digital pressure gauge (positive/negative) |
Application Areas (Vacuum Melting Furnace)
- High-purity Glass Flush Melting: Suitable for vacuum melting of high-purity glass flush, optical glass, and specialty glass. The high-purity alumina crucible (99.9%) does not contaminate the molten glass, ensuring product purity.
- Enamel Glazes: Suitable for vacuum melting of enamel base glazes, top glazes, and colored glazes, reducing bubbles and impurities and improving glaze quality.
- Fused Ingot Preparation: Suitable for batch preparation of ceramic fused ingots and glaze fused ingots. The top-loading, bottom-discharge design facilitates fused ingot discharge, and the air-cooled outlet allows for rapid cooling and shaping.
- Vacuum Melting: Suitable for small-batch vacuum melting of metals and alloys; the vacuum environment prevents oxidation.
- New Material R&D: Suitable for the R&D and pilot production of new materials such as novel glass materials, glass ceramics, and specialty fused ingots.
Company Profile
A professional enterprise specializing in heat treatment technology services and the R&D, manufacturing, and sales of high-temperature electric furnaces.
The company focuses on developing high-temperature electric furnaces covering a full temperature range of -100℃ to 2600℃. Its products include experimental electric furnaces, vacuum atmosphere furnaces, industrial kilns, and medium-frequency induction heating equipment. Main products include box furnaces, tube furnaces, lifting furnaces, pusher kilns, bogie furnaces, rotary kilns, tunnel kilns, and various specialized medium-frequency furnaces.
The company adheres to technological innovation and has passed ISO9001 and EU CE certifications. It owns 21 registered trademarks, 29 patents, and 27 software copyrights.
Payment Methods
TT
Shipment Methods
The electric furnace is packaged in three layers: first wrapped in foam paper, then wrapped in plastic film, and finally packed in a wooden crate.
Frequently Asked Questions (FAQ)
- Does this melting furnace support a vacuum environment?
Yes, the equipment uses a vacuum-sealed structure, achieving a vacuum level of -0.098MPa.
- Can a protective gas be used?
Yes, the equipment supports various protective atmosphere processes.
- What is the crucible made of?
It uses a 99.9% high-purity alumina crucible, offering excellent high-temperature resistance.
- What is the discharge method?
The equipment uses a top-loading, bottom-discharging structure and is equipped with an air-cooling system.
- Is the furnace safe for long-term operation?
It employs a double-layer air-cooling, water-cooling, and multiple safety protection systems, ensuring stable and safe long-term operation.
