Luoyang Anjing Intelligence Equipment are a global leader in high-temperature electric furnaces
Reliable Top-Loading Medium Frequency Induction Melting Furnace
PRODUCT PARAMETERS
Description
Top-Out Melting Furnace
A top-loading melting furnace is a device that uses resistance heating or induction heating to melt metals. It is mainly used for melting precious metals, non-ferrous metals, and alloys. Its key feature is a lifting mechanism on top of the furnace that allows the crucible to be ejected from the furnace chamber, facilitating loading, unloading, and furnace cleaning.
This furnace has a small footprint, is easy to operate, provides uniform heating, and offers precise temperature control. It can also be equipped with vacuum, protective atmosphere, and intelligent control systems to meet various processes, including melting, heat preservation, alloy compounding, and experimental work.
Product Features
- Top-Discharge Design
It uses a hydraulic or pneumatic ejection structure, allowing the crucible to be directly ejected from the top of the furnace after melting, making unloading or furnace liner replacement quick and easy.
- Rapid Furnace Change Capability
The furnace body and power supply are connected by a quick connector, and the ejector mechanism allows for quick disassembly and assembly of the furnace lining, making it easy to change crucibles of different sizes or materials.
- Compact Integrated Structure
The furnace body, top-discharge mechanism, and water cooling system are integrated into a single design, resulting in a small footprint and easy installation, suitable for workshops or laboratories with limited space.
- Reliable Safety Protection
Equipped with multiple safety devices, including furnace body tilt limit, top-discharge overload protection, and water temperature and pressure detection, ensuring safe and reliable operation.
- Flexible Cooling Options
Can be equipped with a closed-loop cooling tower or water-cooled unit for circulating water cooling, ensuring long-term stable operation of the furnace coils and power system.
| Melting Furnace Model | Steel & Stainless Steel | Gold & Silver | Aluminum |
|---|---|---|---|
| AJ-15 Melting Furnace | — | 10KG | 3KG |
| AJ-25 Melting Furnace | 5KG | 20KG | 6KG |
| AJ-35 Melting Furnace | 10KG | 30KG | 10KG |
| AJ-45 Melting Furnace | 18KG | 50KG | 20KG |
| AJ-70 Melting Furnace | 25KG | 100KG | 30KG |
| AJ-90 Melting Furnace | 40KG | 120KG | 40KG |
| AJ-110 Melting Furnace | 50KG | 150KG | 50KG |
| AJ-160 Melting Furnace | 100KG | 250KG | 100KG |
| AJ-240 Melting Furnace | 150KG | 400KG | 150KG |
| AJ-300 Melting Furnace | 200KG | 500KG | 200KG |
| AJ-500 Melting Furnace | 300KG | — | 300KG |
Application Areas
- Small-scale casting: Rapid melting and unloading of precision castings, jewelry casting, and art casting.
- Laboratory melting: Small-batch sample preparation for metal material research and alloy proportioning experiments.
- Precious metal recovery: Melting and refining of precious metals such as gold, silver, and platinum.
- Non-ferrous metal melting: Rapid melting of non-ferrous metals such as copper, aluminum, zinc, and tin, and their alloys.
- Teaching and training: Hands-on induction melting instruction in vocational schools and training institutions.
- Rapid prototyping: Rapid casting and shaping of molten metal using molds.
Company Profile
A professional enterprise specializing in heat treatment technology services and the R&D, manufacturing, and sales of high-temperature electric furnaces.
The company focuses on developing high-temperature electric furnaces covering a full temperature range of -100℃ to 2600℃. Its products include experimental electric furnaces, vacuum atmosphere furnaces, industrial kilns, and medium-frequency induction heating equipment. Main products include box furnaces, tube furnaces, lifting furnaces, pusher kilns, bogie furnaces, rotary kilns, tunnel kilns, and various specialized medium-frequency furnaces.
The company adheres to technological innovation and has passed ISO9001 and EU CE certifications. It owns 21 registered trademarks, 29 patents, and 27 software copyrights.
Payment Methods
TT
Shipment Methods
The electric furnace is packaged in three layers: first wrapped in foam paper, then wrapped in plastic film, and finally packed in a wooden crate.
Frequently Asked Questions (FAQ)
- What materials are top-out melting furnaces mainly used for?
Mainly used for melting gold, silver, copper, aluminum, stainless steel, nickel-based alloys, and other non-ferrous metals, precious metals, and special alloys.
- What is the difference between a top-out melting furnace and a conventional melting furnace?
Top-out melting furnaces use a lifting top-out structure, allowing the crucible or melting vessel to be pushed out of the furnace after melting, making operation more convenient and particularly suitable for experimental research and development and small-batch production.
- Can the equipment achieve atmosphere-protected melting?
Yes, depending on process requirements, protective atmosphere systems such as nitrogen and argon can be added to reduce material oxidation and improve melting quality.
- How accurate is the temperature control in a top-out melting furnace?
The equipment uses an intelligent PID temperature control system, which can achieve precise temperature control according to different process requirements, meeting the requirements of metal melting and heat treatment.
- Does the top-out melting furnace support non-standard customization?
Supported; we can customize melting capacity, heating method, maximum temperature, vacuum level, atmosphere environment, and automation control solutions according to customer needs.
