Luoyang Anjing Intelligence Equipment are a global leader in high-temperature electric furnaces
Reliable Dewaxing and Degreasing Furnace for Powder Metallurgy and Ceramic Components
PRODUCT PARAMETERS
Description
Dewaxing/Degreasing Furnace
The ceramic dewaxing/degreasing furnace uses forced hot air circulation heating, ensuring uniform temperature and high degreasing efficiency. It effectively removes wax, resin, and organic binders from workpieces, reducing the risk of cracking, deformation, and residual carbon. The equipment is equipped with an independent exhaust gas treatment system to purify the degreasing exhaust gas, meeting safety and environmental emission requirements. It is widely used in pre-sintering treatment of ceramics and degreasing processes for precision parts.
Product Features
- Large-capacity furnace chamber, strong batch processing capability
The inner chamber dimensions are 700mm (L) × 850mm (W) × 1000mm (H), with a product placement space of 600mm (L) × 750mm (W) × 880mm (H). The large-capacity furnace chamber can simultaneously process large batches of ceramic dewaxing/degreasing workpieces, improving production efficiency. Equipped with a 310S stainless steel base frame, it is high-temperature resistant, oxidation-resistant, and reliably load-bearing.
- Temperature range from ambient temperature to 850℃, precise temperature control
The temperature range is adjustable from ambient temperature to 850℃, with temperature fluctuation ≤ ±1℃ and temperature uniformity ≤ ±10℃ (no load). The heating rate is ≤ 10℃/min (no load), meeting the temperature profile requirements of ceramic dewaxing/degreasing processes.
- Powerful Circulating Air Duct for Uniform Temperature Distribution
Utilizing a high-volume forced air circulation system (top, bottom, left, and right), hot air circulates forcefully within the furnace, effectively eliminating temperature stratification and dead zones. This ensures uniform temperature distribution throughout the furnace, resulting in consistent dewaxing/degreasing effects.
- Built-in Exhaust Gas Treatment Device for Clean Emissions
Equipped with an independent exhaust gas treatment device (power adjustable from 1-5kW), it effectively treats the organic waste gas and smoke generated during dewaxing/degreasing, achieving clean emissions and meeting environmental protection requirements.
| Product Name | Ceramic Dewaxing/Debinding Furnace |
| Model | AJ-800 |
| Chamber Dimensions | Length 700 × Width 850 × Height 1000mm |
| Product Placement Space | Length 600 × Width 750 × Height 880mm |
| Overall Dimensions (approx.) | Length 1180 × Width 1700 × Height 2030mm |
| Temperature Range | Ambient ~ 850℃, adjustable |
| Base Frame | 310S stainless steel base frame × 1 |
| Temperature Fluctuation | ≤ ±1℃ |
| Temperature Uniformity | ≤ ±10℃ (no load) |
| Heating Rate | ≤ 10℃/min (no load) |
| Shell Temperature | Temperature rise ≤ ambient + 30℃, except around the door area |
| Air Circulation Mode | Top, bottom, with strong forced air flow from left and right sides |
| Power Supply | 3-phase 5-wire, 380V, 50Hz |
| Total Power | 29KW (heating power 1KW~24KW, continuously adjustable; exhaust gas treatment unit 1KW~5KW, continuously adjustable) |
Application Areas
- Ceramic Dewaxing: Suitable for dewaxing of precision ceramics, art ceramics, and other ceramic products using wax-based binders before sintering.
- Ceramic Degreasing: Suitable for degreasing of green ceramic bodies used in ceramic injection molding, tape casting, and other processes.
- Electronic Ceramic Debinding: Suitable for debinding and removing binders from piezoelectric ceramics, dielectric ceramics, MLCCs, and other electronic ceramics.
- Powder Metallurgy Debinding: Suitable for debinding powder metallurgy products before sintering, removing forming agents and lubricants.
- Structural Ceramic Heat Treatment: Suitable for the pre-firing and heat treatment processes of structural ceramics such as alumina and zirconia.
Company Profile
A professional enterprise specializing in heat treatment technology services and the R&D, manufacturing, and sales of high-temperature electric furnaces.
The company focuses on developing high-temperature electric furnaces covering a full temperature range of -100℃ to 2600℃. Its products include experimental electric furnaces, vacuum atmosphere furnaces, industrial kilns, and medium-frequency induction heating equipment. Main products include box furnaces, tube furnaces, lifting furnaces, pusher kilns, bogie furnaces, rotary kilns, tunnel kilns, and various specialized medium-frequency furnaces.
The company adheres to technological innovation and has passed ISO9001 and EU CE certifications. It owns 21 registered trademarks, 29 patents, and 27 software copyrights.
Payment Methods
TT
Shipment Methods
The electric furnace is packaged in three layers: first wrapped in foam paper, then wrapped in plastic film, and finally packed in a wooden crate.
Frequently Asked Questions (FAQ)
- What degreasing processes is this equipment mainly suitable for?
Suitable for ceramic dewaxing, powder metallurgy degreasing, MIM metal injection molding degreasing, and other thermal degreasing processes containing organic binders.
- What is the maximum operating temperature of the equipment?
The equipment temperature range is from room temperature to 850℃, and can be continuously adjusted according to process requirements.
- Is the equipment equipped with an exhaust gas treatment system?
Yes, the equipment is equipped with an independent exhaust gas treatment device, which can purify the organic waste gas generated during the degreasing process.
- How is the temperature uniformity inside the furnace?
It adopts a multi-directional forced hot air circulation system. The no-load temperature uniformity is ≤±10℃, and the temperature control accuracy is ≤±1℃.
- Does the equipment support customization?
Yes. Non-standard customization can be made according to product size, loading capacity, operating temperature, exhaust gas treatment method, and automation control requirements.
